
When
Hicks & Sons first contemplated building a traditional wooden boat
as their new passenger craft, they were aware that they would need a large
shed. So as there was nothing available, permission to build a temporary
structure was obtained. The shed which according to the manifest
weighed in at 11.04 tons, was duly erected on land at Porthloo which was
on a temporary lease from the Duchy of Cornwall.
A
Sea Horse from Hearts of Oak![]() |
February
1995, the shed was up and the keel had been laid. The lofting out of all
the main frames had been done by Peter Martin, assisted by Ralph Bird of
Devoran, during October of '94.
May '95 saw all the main frames in place, these are composites of sawn oak bolted together to provide the skeleton of the boat. By September the timbers (or ribs) were in place and it was time to measure and fit the garboard plank to the keel. November and there were hundreds of nail holes waiting for wooden plugs. These are glued in and then planed flush with the planking. February 1996 saw the sutter plank in place and the bulwarks (or top sides) were next in line. These were completed during April and the boat was taking shape. The fitting of deck beams, stern tube blocks, rudder blocks and bulkheads were finished by the end of May, and the engines had arrived. Time to get busy with the caulking mallet, sealing the gaps between the timbers with oakum (traditionally old tarred rope). June, July, August and September - knees, belting and decking were on
the agenda. Meanwhile the aluminium deck housing and bridge had been
under construction at W.R. Richard's, Falmouth and it was time to inspect
the result.
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